This Episodes Questions:

Brians Questions:

Hola fellas,
Been a minute since I've bothered you, I've been busy with rebuilding my 1000 sqft deck with black locust I am milling from logs. It's taking a while, and most of my families patience with me. I took a detour to rebuild my music studio, so now all my neighbors get to listen to death core metal. I need to mill up this beech tree for a giant dresser but that's a topic for another time. Lot going on around here.
I got a hot one for today:
Some unbridled genius at my kids' day camp decided it would be a good idea for me to teach young children woodworking. I tried to explain that I have a company to run, am really irresponsible with other people's kids, don't know how to keep myself safe, etc. but they're pretty insistent. I talked them down from me being an actual camp counselor, to doing one or two workshops a week with different age groups from 6 up to 12 years old.
I have a ton of scrap that can be used, a box of screwdrivers and crab mallets, 20 little glue bottles, and a bunch of sandpaper. Now I need some projects.
Any ideas? I have the standard bird house / solid wood cutting board / pencil holder type stuff you can find online but I want something more exciting. What else can I do with young kids, that can be glued, nailed, tied, or screwed together from pre-fabricated parts? I want to get them to decorating whatever we make as quickly as possible, I've found with my kids that's when they get really excited.
I should mention the camp has offered to purchase some tools for the kids, and materials, so I'm not limited there, but I think i want to keep power tools out of it. Make me a hero here gentlemen and I will be certain to share the accolades with WSLPC (WLP?). Happy Thanksgiving / Holidays / New Year's. Big Tom

Hello guys,
Is there a material / construction method that I should be preferring for making jigs if I want them to last a long time?
Max Greddie Woodworks

Guys Questions:

I am looking to build a dresser.   
Tentatively, I am thinking zebrawood main structure, which I would stain to match a cinnamon-brown stained maple desk that will be sitting beside the dresser.   
I am thinking about doing the drawer fronts in Bubinga, which also looks similar in color to the maple and zebrawood, when finished. 
The top of the dresser, I was thinking of quartersawn Sapele.   Sapele is relatively inexpensive and I love the ribbons and chatoyance of Sapele.   
The mirror surround material I am still undecided on, but probably Sapele.
Is this too many wood types on one piece ?   
I have a few more bedroom pieces to eventually make and it seems like I risk having every species in The Wood Database in my bedroom, but my last couple of pieces have been Sapele and Khaya, and although I like the look, it's time for a change. Stephen

It's rather simple or basic, actually.  When I first entered this school shop, it had been a while since there was a dedicated teacher.  As such, some of the equipment was in need of some maintenance attention.  Specifically, the tops or working surfaces of various pieces of equipment (3 table saws, planer, jointer, sanders, band saws, etc. - hopefully you get the picture).  I purchased a can of Johnson's paste wax, a couple of wax applicators and went to town.  Now, in the present, I can see the bottom of my can of wax - AND THERE IS NO JOHNSON'S PASTE WAX TO BE FOUND (except for certain websites that want an near fortune for the stuff).  I know there are other products that companies have dedicated time and money to develop just for this purpose (various sprays and the like) but am wondering a couple of things.  Should I, because according to the company, it isn't coming back so I should just embrace the change and just use the new stuff - OR - is there a similar product that can accomplish the same objective and is a simple solution?  Will any paste wax work?  I have seen a product called Shop Wax made by Bumblechutes and am wondering if that will work.  I understand that I want to provide work surface lubrication without imparting anything to the surface of the material that could later hinder the application of finish.
Speaking of finish, that will be my next question - I understand that you guys just LIVE for answering questions about finishing!
Warm regards and keep up the great work,
Rob Harrison

Huys Questions:

I've enjoyed your many insightful answers.
We are having our first grandchild in a couple weeks (yah!!!)
My main Fall project is to make a high chair for this little girl. She won't be in it until early in 2025.
I have my in-laws old high chair that they used for their children and the first couple grandchildren.
I am going to use it as an inspiration for a new chair.
However, I think having a set of modern plans would also be helpful.
In my visiting the local Rockler and Woodcraft stores I have not found anything useful.
I've also search close to a dozen websites. 
[Rockler.com, Woodcraft, NewYankee, fixthisbuildthat, wood, etsy, woodsmith, shopnotes, popularwoodworking, amazon, ebay, etc...
I have not found anything very useful.
Do you all have any suggestions to improve my search for useful plans?
Thank you, Chuck

Love the show and I really enjoy listening to you all give your unique perspectives to people's questions. I've learned a great deal over the last year or so since I found your podcast and wanted to say thank you, so...thank you!
You asked for questions, so I thought I'd submit something and see what you all thought. It's a strange one, so hang on!
I started woodworking during the pandemic and fell in love with it. I had zero experience but after watching some YouTube videos I made a few shelves, then some cabinets, then moved to building furniture.
Recently, I thought I'd try to elevate my skills and build more elaborate pieces using joinery like dovetails using hand tools, chisels, hand plane, dovetail saw, etc, and have been really enjoying the challenge. I have forced myself to use my hand tools almost exclusively to accelerate my skill building with some success, but I am looking to speed up the learning process. To that end, I was hoping that you guys could suggest any "drills" that I can use to improve the basics of hand sawing, chisel work, and hand planing.
I tend to break down a task into its sub-components and work on mastering each of those skills to improve as fast as possible. For example, hitting a baseball, you can break down into small sub skills like loading, stepping, indexing, swinging, follow through, etc. I'd spend hours on getting each piece perfect and then bring it all together for an excellent swing.
Anyway, I was looking to apply the same process to hand tool skills, but I don't know what I don't know, hence the (way too long) question.
For example, before I attempt to saw a tenon or dovetail, I'll put a bunch of lines on a scrap board and practice staring a cut on a line a bunch of times, then make the cut down the lines, or next to the lines, etc, just to get warmed up before I cut my work pieces. Chisel work is brand new to me and where I really need help, so I'd love to start there, but welcome any sawing or planing drills as well. Any suggestions on skill building exercises I could use to level up?
Sorry this question is so long, and I hope that it makes sense. Feel free to edit this down if you do happen to use it on the podcast, I know it was long and rambling.
I appreciate any help you can offer as well as all you do for the community.
Cheers,
Tobias

This Episodes Questions

Brians Questions

 I was at a big box store the other day getting a new toilet. As I passed the lumber section, I saw what looked, from far away, like a piece of walnut. On closer inspection, it was a piece of rainbow poplar in with the ugly, green big box poplar for the same price as the regular poplar. Of course I bought it. My question is: was that awesome and, if so, how awesome?
Thanks, Sincerely, American Bob

Hey Gents! Canadian listener here, I found your podcast about a week ago and i have been listening every day now. Thanks for the content.
I started woodworking this year and just built a new workbench using Paul Sellers plans. It has a laminated 2x3 top with a well so it's quite heavy. I use both power tools and hand tools. The main point of making this new bench was to make it heavy so it doesn't slide during hand planing, but it still slides!!! Any tips on how to prevent workbench slide?
My workbench needs to float away from the wall so i am looking for a solution that isn't "put something behind it".
Any tips would be greatly appreciated!
Thanks again! Tyler

Guys Questions

I have a question regarding the drum sander. I only swear while doing two things, playing golf and using my drum sander.   I bought a new Supermax 16-32 and had nothing but problems with it and had to send it in for warranty repair.  I sold it and upgraded to a Powermatic PM2244 which I believe Guy has.  I definitely have had better luck with the Powermatic but still have issues with burning at times.  I do make end grain cutting boards for friends, family and donations.  I know the end grain is extremely hard.  I take very shallow passes, usually .002 to .004 per pass running the conveyor at 4 FPM and no matter how careful I am I still will get burning and grooves.  It doesn’t matter the grit of the sandpaper.  I’ve experimented with feed rate with no luck.  I know the glue does create heat and builds up on the paper so I clean the sandpaper often.  Do you have any recommendations or should I start a swear jar to raise money for charity?  Thanks again, Matt

Good evening, gentleman!  Thanks for this amazing podcast and all the info!  I had a quick question on blades for a cheap table saw.
I used to use the newer delta contractors saw (miss it so much..best saw I've used)   unfortunately, had to down size.   So I'm back to my ryobi cheaper saw.   I keep the blade and adjustments true, so it cuts well....for what it is.   Yall mentioned a few weeks back, thin curf blades vs regular 10".    
Question: I use a smaller circular saw blade in my table saw. Have you? Have you noticed more power and better cuts?  Because I have.  In all saws I've used.  Would you recommend using a smaller blade in a cheap table saw to get more power to the blade?     I'm just kinda wondering your thoughts on that.  I'm a one man backyard shop   that mostly is building cabinet doors out of poplar and barn doors out of pine,  and poplar.   Thoughts?    Thanks in advance!  Keep up the amazing programming! Crafted Carpentry Canada

Huy's Questions

EH gentlemen from the Niagara region in Ontario Canada, been listening to your excellent podcast for some time now and thoroughly enjoy it so thank you for that. My question concerns urns and specifically how it seals.
 For context, my wife's grandmother has recently passed away and I was asked by my wife's family to make her urn.
I don't own a lathe but I very carefully using an angle grinder with a shaping disc, orbital sander and an excessive amount of hand sanding created a typical tapering cylindrical urn that is fatter about 1/3 of the way down from the top, tapering upwards and downwards from there and I used segmented layers to achieve this.
The urn is made of blood wood and has soft maple accent rings.
The lid I created was a simple circle that I used dowel pins and magnets to secure it to the top of the urn.
I am extremely happy with how the urn turned out and how the lid looks on the urn but I am not 100% happy with how the lid I attached and sealed.
So after all that my question is: how would you guys go about creating and attaching the lid? In my research I did see most urns have a threaded component on the bottom of the urn and that's how they seal.
Apologies for the long winded question, any insight would be greatly appreciated. Thanks James

I have a question about types of glue for veneering projects.  In the past I’ve used Unibond 800 with good results.  The problem I have is the very short shelf life for someone who does 1 or 2 veneering projects per year.  Are you aware of any other solutions with longer shelf life without resorting to some PVA glue?
Thanks and keep up the good work! Jeffrey

This Episodes Questions:

Brians Questions:

I have a question on wood storage I have a smaller shop and lots of tools so wood storage space is tight.  I purchase my wood based on what I have planned for the next 2-3 projects and try not to stock many extra boards.  I store them on end leaning against an outside wall.  I often clamp several boards together to help avoid bowing.  So far no problems but I am fairly new to full time woodworking as I retired 2 years ago. 
Do you see any problems with this method that I haven't experienced yet?  With the cost of hardwood lumber I don't want to be surprised with wood that I cant use. Thanks Dean

I’m just finishing up building all the cabinetry for my Seattle home and decided to take on the interior doors as a new challenge. I’d like the doors to appear as if they’re made from 5-6 vertical wood boards, with a small 1/8” kerf between each board (I’ve attached an inspiration image). I know that a large glue-up of solid wood would expand and contract undesirably for a door, so here’s my current plan to keep things stable:
I’m planning to veneer 1 1/2” by 5 1/2” TimberStrand engineered studs with 1/8” shop-sawn veneers in a vacuum press, ending up with a 1 3/4” stile. Then, I’d edge glue the 5-6 stiles together, reinforcing each joint with Dominos. Once glued up, I’d add the 1/8” kerfs with a track saw.
My questions are as follows:
        1.        Would you recommend using the largest 14mm x 140mm Dominos between each stile, and if so, how many and at what spacing across each 8-foot section?
        2.        Do you have any tips for gluing the doors up flat?
        3.        Does this seem like a viable method to achieve a flat, stable door with the look I’m after, or is there another approach you’d suggest?
Thanks for your input and for all the time you put into creating such a great show! Best, Sam

 I would like your thoughts on the depth/ratio you prefer for cabinet or bookcase dado's for shelves - for example if using 3/4" plywood for a cabinet, or 3/4" hardwood a bookcase. It is my understanding that 1/4" is a good depth overall. I am planning on building both some cabinets this fall, but my current project that I am preparing for is a hardwood Scandinavian bookcase. I am considering fixed shelves installed via dado. Each shelf will have an offset vertical shelf divider, also installed via dado. John Sanchez
 
 Guys Questions:
 
 A few years ago I refinished our oak dining table. It may be close to 100 years old.  My mother used it in her youth, and I am now 61 years old.  To refinish it, I used - sorry to say - MinWax - stain and water based satin Polycrylic.  We use this table everyday for any meal we eat at home.  Well, the finish has gotten gummy where I rest my arms on the table. Now I need to refinish it again. 
I had recently applied Osmo Polyx-Oil hard oil wax on a guitar neck that I finished, and really like it.  Would this be a good, durable finish for an oak dining table that sees daily use?  And not gum up again?
Thanks, David Vespoint

I am contemplating a (non-epoxy) dining table build using some soft maple slabs I have acquired. I will mill the slabs into as wide of boards as I can and glue them up and get them surfaced so that my final dimensions will be about 84”x35”x2.5”. I want to add a fairly significant under bevel, leaving about 3/4” on the edge and cutting at a 16 degree (or 74 degree, depending on how you measure it) angle, so that the bevel ends about six inches from the edge on the bottom of the table. My question is: How the heck do I do that? I have a table saw, but I don’t think I’m lifting this whole tabletop and running it through my table saw (the blade isn’t long enough anyways). I thought about getting a track saw, but it turns out they use dinky little blades. Do I make an angled sled for my router? Do I use my 4” handheld power plane? Is there another solution I am not imagining? Thanks! Jon

I'm building a couple of nightstands for my daughter based on an image she gave me.   She needs the diameter of the round top to be between 15 and 17 inches. The legs are 2 panels, one is 13 inches wide and one is 10 inches wide, the 10 inch wide panel will be cut at an angle and attached at 90 degrees to the 13 inch panel.  I made a template with MDF, and the table works fine with the top width of 16 inches.
 I'll be using knotty alder and I can get it in 5" 7" 8" and 10" widths.  My question is: when I get the boards to glue together to make the correct sized panels for cutting into the legs and top, should I use all the same widths of boards I buy, or can I vary the widths to use the wood most efficiently? It's an aesthetic question more than an functional one.  Do table makers use the same width of boards for the top and the base of tables?  If you don't, does it look odd?
If I could attach a photo this might make more sense.  Thanks! Trish

This Episodes Questions:

Brians Questions:

Hello Guys,
Love the show so much great information. I have recently got into scroll sawing. I am a comic book fan and I want to start scrolling the comic book art that I love. As you may know comic book art is very colorful. My goal is to start getting enough exotic wood to try and cover as much color as I can. In the mean time I would like to start using stain to color the woods. Are you all aware of any stains that have a good color spectrum.
Thanks
Korey from Independence KY

I am looking to build a shop building on my property. What is the minimum square footage you would recommend for a home hobbyist? I will have a miter saw, router table, table saw, and eventually a planer and dust collector. And of course a work bench with a saw vise.
I have plenty of room on my property, so that isn't a limiting factor. My biggest concern is not spending money that I don't need to on a building that is larger than needed.
What are some things you recommend that I plan for when building? Power outlet locations and qty, ceiling height, lighting type, etc.?
Thanks in advance! Kyle

Guys Questions:

I know you guys have referenced putting shellac under water based finish so you can have the richer look in the wood but ease/quick timeline of water based. I typically use an airless sprayer to apply General Finishes High Performance. I have some projects with walnut that I would normally finish with Arm-R-Seal to get the rich walnut tone. Id like to try the shellac coat first and then High Performance on top. I was wondering what is your standard application practice when you do this. Do you apply shellac (by hand or spray) and then wait a few hours/a few days/a week? Thanks for the advice and looking to avoid any pitfalls in the process being that Ive never done it before. 
Thanks and keep up the good work on the podcast.
Pete from Uncarved Block Woodworks, Madison, WI

Do you have any tips for glueing up mitered-corner boxes to ensure they are square/plumb, etc.?  I've had a hard time with this. Thanks David Vespoint

Huys Questions:

My local Rockler shut down and I found myself purchasing the Dark Half Tung oil from the real milk paint company at a steep discount. Never used the stuff but I’ve heard that dark tung oil can help give cherry a patina look without aging. I’m wondering if it can help walnut preserve its dark color over time?
Tung oil is supposed to be a pretty durable finish on it own. Have you guys tried using it as part of an arm r seal mix?
Thanks again for the help! Jose

All of my furniture pieces seem to have glue creep on all the table tops and panels. I switched from using titebond pva to titebond hide glue thinking this would solve the problem. On some newer pieces I built with the hide glue, I can now slightly feel the glue seams after a few weeks. The tops all have biscuits for alignment as well. Could this be a matter of temperature and humidity change from my shop to my house? About 40% humidity in my shop through the use of a dehumidifier. Temperature ranged from in the 50s this past winter to now it's in the 80s. Would you sand the seam lightly with 0000 steel wool or very high grit sandpaper? And any tips for future builds to avoid this again? Thanks guys! Jeff

This Episodes Questions:

Guys Questions:

Gentleman, Chris here @custom_by_chris on Instagram. My shop is a single car garage roughly 11.5’ wide by 22’ long. I’d like to build a miter station along the front wall for my Kapex. Will I regret confining myself to that 11.5’ width? I would position the saw so I have at least 8’ of cutting capacity to one side. I am not doing regular trim work  so don’t frequently deal with long stock.  Lastly, when designing and building the miter station what features would you  consider must-haves or things that aren’t necessary? It’s easy to get sucked into the YouTube rabbit hole of miter stations so please guide me back to the light. Chris

Zach from Minnesota here. I recently constructed a box using box joints for the first time (thank you, I hold the applause.) As the tutorial by wood magazine suggested, I cut the fingers a little long with the intention of trimming them later rather than risking them being slightly too short. I have come across numerous suggestions regarding the best way to trim flush these protruding fingers, and as with most things to do with woodworking every suggested method also includes a comment claiming that following any of the other suggestions will ruin my work piece. What method do each of you prefer to use when flush trimming your box joints? Thanks in advance.
Sincerely, Zachary T Owens

Hi Guy and other guys,
Thanks for the great podcast. I have learned a lot from all the great content you put out. I really appreciate your advice and perspective. I have a couple questions I was hoping you could answer.
Recently I was rubbing a beeswax and tung oil finish on a little box I made for my mother in law. I was using a white scotch bright pad. I guess I didn't softened one of the corners enough because the pad caught the grain and torn out a little piece of edge. My question is what do you do if something catastrophic happens while finishing? Do you sand it back repair it and then finish again? Do you have to sand the whole thing back or just the piece you are repairing? Or is there some trick to repairing finished wood? Or do you just trow it in the fireplace curse a lot and start over?
Thanks. Keep up the great work. Jon Moch

Huys Questions:

Hey guys, longtime follower and still enjoy listening to the podcast. Guy, it seems like you’ve fallen out of love with woodworking a bit and moved onto 3d printing? Is that just because you’ve been doing it forever haha? Always good to have a change. 
I wanted to ask you guys about pigmented conversion varnish. I often hear you talk about it and I’ve never heard of it mentioned here in the uk across the pond, the only thing I can find online is it’s potentially the same as what we call acid catalyst? Is it dangerous to spray? Here in the UK acid catalyst (or commonly called AC) is quite toxic and you have to be in a proper booth with serious fume extraction and prober PPE respirator. Is this the same stuff? I’m guessing a pigmented conversion varnish would be a paint finish? Such as a solid colour? Any info would be great.
Keep up the great work guys, Mike

Hey guys thank you for all the information in the podcast and your previous answers to questions.  For the most part I make sawdust.  I build some furniture pieces, picture frames, boxes, etc.  I also build some shipping crates for my real job which helps offset some of the cost of this hobby.  The crates use 4x4, 2x8, 2x10 & 2x4 construction lumber and plywood.  I've been using a sliding compound miter saw to cut up the boards.  I'm reorganizing my garage and was thinking of selling the miter saw and going back to a Radial Arm Saw.  I do not do any type of trim work or anything like that.  Am I making a mistake wanting to go to the radial?  It would just be for breaking down the boards to length. Thanks, Doug

Hi everyone,
Pretty much a novice woodworker with some questions on sapele. My primary question: I have a sapele front door that I inherited that has a finish that has not done well even in dappled sunlight. Fortunately, the door is completely structurally solid, so no repairs needed there. But my question is about how you would refinish it? I kind of like the look of a Danish oil or tung oil with a really solid coat of Total Boat marine finish to protect it. I have also seen people use Eipifanes as a protectant. But with little experience, I am guessing what the outcome will be. I would love to hear the team brainstorm what options I have to both enrich the beauty of the wood and the protect it. What should I optimally do to produce a nice piece that will last with regular care. Any suggestions on products?
More generally, we have some sapele accents in a refinished kitchen. Nothing too fancy or complicated - panhook bars and similar. I would like to build a few more simple pieces. Any thoughts on working with and finishing this type of wood from a broad perspective?
Great podcast. I love how you name brands and don't beat around the bush on advice. As a "maybe I can do it someday" woodworker, I find each episode valuable! Thank you. George

This Episodes Questions:

Brians Questions:
Hey guys!  Another quick question that I get from others in our field. And I'm interested in your input.   What making basic shaker/frame and panel  cabinet doors, I use the big box, larger ridged router with the FREUD T&G bit set.  I'm tired of cutting the tongues and having blowouts..even when using a backer board when running the rail through the router.    I've leaned in to using the BEADLOCK system from rockler.  It's been great so far.   Would you suggest that loose tenon joint, or stick to the TONGUE in the groove? For durability? Crafted Carpenter

What are some tool under $50 that you (or listeners) love. My examples:
-The Rockler or Milecraft center marking tool
-Temtop S1 Indoor Air Quality Monitor (cheap, accurate, see what’s actually happening in your shop instead of guessing)
-Any router coping sled
George

Guys Questions:
Hi guys
In two pervious shows you mentioned two things.
One. You would give up your table saw in favor of a band saw. The question is what can you do on a table saw that you can not do on a band saw. The only thing I can figure is a Dado joint.
Many thanks,
Paul Mitchell
Oki Mitch Crafts

Good day gentlemen
Long time listener (3-4 years) and still feel your the best woodworking podcast.  I build a variety of wood project from band saw boxes to use up scrap pieces  to some furniture.
 I have a Domino DF 500 and use it often.  You talk about a biscuit joiner being a different animal and used for different things.  Can you give us examples where a biscuit joiner is the best choice?  The examples may answer this question for me but do I need a biscuit joiner?  Which brand(s) would you recommend?
Thank You Dean

Huys Questions:
Where do you purchase your shellac flakes? Do  you use unwaxed? Thanks Mark Moeller

Hey guys. As always, appreciate the podcast and the information shared.
I thought as a topic you might discuss what glues you keep on hand (types more than brands) as well as what specialty glues you’ll acquire for a specific project or technique.
For example, I keep regular wood glue (partial to Gorilla Wood Glue) for most usage, but I always have liquid hide glue for any sliding joint, like dovetails or box joints. I keep 5 minute epoxy and CA glues, but use them less often (and often wish I hadn’t because they’re usually to fix a mistake).  Thanks again.
Peter

This Episodes Questions:

Brians Questions:

Hello guys,
Love the podcast. Thank you for your time and expertise!
Question on making drawer boxes and other situations where butt joinery is used. How much of a difference would it make if I do not use any glue and rely only on pocket screws / regular screws? Main reason I am asking about skipping glue is because I usually use 2 side prefinished plywood to make drawer boxes so unless I figure out how to remove the finish where the joints are, it will not really stick. 
Follow up question. What’s the rule of thumb on how to space pocket screws? Let’s say I have a drawer box that’s 12 inches high. How many  pocket screws would I put on each butt joint?
Max
Greddie Woodworks

I’m building a very large display case for a museum, about 15 feet long and 4 feet high and 6 inches deep. Kind of like a giant shadow box. It will contain a canvas replica of the Shroud of Turin, with LED backlighting behind the shroud canvas and a ¼” glass front (2 sheets of glass with a seam in the middle). The back panel will be either 1/4" or 1/2" plywood. We will have legs under it to support the weight across the 15 foot length, as it will be very heavy once fully assembled on-site. Here’s my question; is it realistic to plane, cut, and sand a 15 foot long 6/4 board, about 6 inches wide?   Am wondering if I could realistically handle such a board, and if so, would it remain flat and straight over time.   Or, would I be better off making two 7-1/2 foot long boards and somehow joining them together to make one 15 foot long board. If two boards, what’s the best method for end-to-end joining of these boards to get a barely-visible joint and a perfectly straight assembly. Do I need to be concerned with sag in the middle if I have a plywood back panel? Mark

Guys Questions:

I have recently started using Arm-R-Seal and I am new to using finishes with long curing times. I have been prefinishing all my parts because I assume it's near impossible to get a nice finish after glue up. Is this correct? How long should I wait after applying the finish before glueing? Also, if the piece of furniture was for a customer, would you wait the full 30 days of cure time before delivery? Jeffrey Hughes

I teach a beginning woodworking class at a High School. I will be receiving two Bambu Lab X1 3D printers for one of the Engineering classes that I teach as well. I know that 3D printers can be very useful for woodworking and was wondering what ideas you would have to share for helpful tools or accessories that could be made using the 3D printer? Also do you have a specific website where you go to find premade tools and accessories that is trustworthy? Thanks in advance for any information that you could provide. Scott Kirkman

Huys Questions:

Hey it’s me again,
I have a 10” Metabo contractor saw I use for my house projects and finer pieces. It’s a quick and dirty saw that I can set up and knock down and roll into the corner. I love the wide table of it but it’s starting to feel wobbly when making cuts. Thinking of building a box around it to have out all the time and catch dust and shavings. Maybe on wheels? I’m no contractor so maybe I should just invest in a cabinet saw… love to hear thoughts. Ian

Hello,
I am getting ready to build a box beam to wrap an exposed LVL beam in the great room of our vacation home.  It's a horizontal beam with about 2" protruding from a finished wall (drywall).   The span is about 14', and the beam is about 4 1/2" tall.  I will be using knotty pine to create a 3 sided box beam with mitereed corners.    My challenge is that I cannot built and transport 14' beam, so I need to build 2 7' beams. Each end of the beam will butt against a wall, so there isn't much room.   So my question for you all is what type of joinery would you use to seam the 2 beams together on-site?
Thanks, and I appreciste what you all are doing for the woodworking community. John

Brians Questions:

I craft Shaker Furniture and then donate it.  I am often gluing up tabletops.  I have seen many discussions around "how to properly joint" the edges of a-joining boards. Am typically using plain sawn cherry.
After rough dimensioning, jointing, then planing the individual pieces, and arranging the pieces so they look nice, and hopefully having  the grain run the same way (I finish the tops with a smoothing plane), it comes time to joint those edges that are to be glued.
There in lies the question....does one 1) rip them on a table saw, or 2) joint the edges such that there is a slight bow to allow compression in the center, or 3) take the pair of boards to be glued and joint them together in a book match style.   I usually do 3)
 I then clamp them using  footed bar clamps and cawls over the top.
How do you all handle this part of the process.   1), 2),3)....something else??
Secondly, I use hide glue to glue the joinery, but have had trouble using it for table top gluing up table tops --not enough open time...use titebond instead....have you had success in using hide glue for tabletop glue up??
thank you, John

Hi,
I am a hobbyist woodworker who uses a mix of hand tools and power tools. I see a lot of people nowadays using track saws where I would normally use my table saw or my circular saw with a guide. What am I missing with the track saw trend? Won’t a simple plywood guide and cheap circular saw do the exact same thing as a track saw? Thanks Adam

Guys Questions:

Hi,
I enjoy the podcast, it is favorite woodworking podcast where you get right to the point and answer real questions without a lot of wasted time.  Keep it up!
I am currently working on a fairly large cabinet & desk built-in.   It will be an "L" shape, run along one wall for about 18 feet, and then wrap around and extend out about 6 feet, with the  corner being the desk section.  I've already completed the base cabinets, so the next step will be the desktop, followed by all the shelving.
My question is about the desktop(26in deep).  My plan was to build this in 6 foot sections, which I would then join to span the whole wall.  I've been going back and forth over whether I build this out of solid wood(thinking 8/4 rough sawn which I would mill down to maybe 1-1/2in), or using veneers.  I planned to join each section using a Lamello Zeta P2.   
I have access to the tools(6cfm pump from Veneer Systems) to do either method, but am not sure if one is really much better.  I'be been leaning towards solid wood(Walnut) as I have that on hand, but not sure if that's more of me shying away from using veneers as I don't have a lot of experience on bigger projects.  This is for my home so may be an opportunity to get more practice using veneers without worry of it being a customer piece.  I'm interested in what you would recommend.
Thanks! Frank

Also a dummy, thank you Bob for opening the can of worms. Who cares if it is 1/4 sawn or 1/64th sawn?
When is it important to know? If riff sucks…then why use it or if  plane is plain to unstable to use why use it etc. Strengths and weaknesses for price versus application might be interesting to discuss, especially if opinions can vary.
What is the wheelhouse for the different boards?  I imagine it’s a combo of beauty, price and stability. Can you guys flesh out this conversation a bit? Benjamin

Huys Questions

I use Kreg work bench system so my benches are mostly straight and strong with the factors I stated above. I also am lazy or forgetful about putting down paper before glue ups. replacing the top of the work bench I have considered finishing it with thin layer or epoxy to allow a non-sticky surface for the wood glue or finishes I use.  I am also going to make match fit dove tail clamp system ( would finish with epoxy then have the cnc redue the job to clean the channels ) maybe also with dog hole.
is the epoxy finish a good way to make a more permeant bench top ? should I just lay down plywood top and replace when needed? Am considering ordering a butcher block top to make the bench so it looks nice and is more lasting. bench is 44 square and supported by wood beams in the center so it doesn't dip.
Thanks folks Paul Oki Mitch Crafts Okinawa Japan

Hi, thanks for answering a couple of my questions in the past. I have another one now about using loose tenon joinery to glue up boards to make a panel, such as a tabletop.
One feature of a Domino or a biscuit joiner is that they reference off of a face of the board, assuring a perfectly flush (or close enough) show surface. I don’t own a Domino, but I have a biscuit joiner and a dowelling jig. I would like to use dowels on occasion, but I only have a simple dowelling jig that is of the self-centering type. If all my boards are of the exact same thickness then this in theory should give good results too, but sometimes I am using 3/4” boards right from the lumber yard that I have edge jointed but have not milled to a common thickness, since I don’t want to go any thinner than the 3/4”. So the thicknesses might be off by small amounts.
So in light of this, I was thinking that I should upgrade to a higher end dowelling jig, one that references off of a face surface. Does this seem like a worthwhile idea? If so, are there certain other features I should look for in a product, and do you have specific product recommendations that you can make?
Thanks. Steve

This Episodes Questions:

Brians Questions:

As a hobbyist who buys wood occasionally, I have never developed the skill of correctly identifying the grain pattern or even the cut type (plain, rift, quarter) in rough cut lumber at lumber yards. It’s all fuzzy and impossible for me to discern. Any tips for a dumb dumb like me? American Bob

Hey guys! I started listening to your podcast a couple months ago, and began dabbling in woodworking only a couple months before that. I can't tell you how helpful your podcasts has been to me, as I don't really have anyone to show me the ropes. I'm usually pretty good at figuring things out via YouTube and Google, but a lot of use concepts are so new to me that I'm not sure what to search for. I don't know what I don't know.
I have to admit that I have been cutting off sending in a question to you guys primarily because I'm listening to your podcast while I'm in my fledgling shop and I have a hard time putting down what I'm doing to get on my phone if I don't have to. Having said that, I'm sure that I can come up with enough questions to completely fill out half a dozen podcast episodes, so I'm finally answering the call. Thank you in advance for your answers and insights.
I chose to serve with this question because it is an issue I run into constantly. To put it simply, I do not as of yet own jointer or a planer, and I can't afford one for the time being. I have been trying to make do with a number of workarounds, to varying degrees of success. For example, cleaning a board or panel with a belt sander, which is exactly as much fun as it sounds. My recently discovered work around for jointing boards is a jig I made for my table saw. It's essentially a fence I guess, with an outfeed and in feed side. The outfeed side is flush with my saw blade, while the infeed side is offset. The width of my saw blade. I can send you a picture if you are curious. My question is, for a person who absolutely cannot afford a jointer and planer right now, are there any other tricks you can think of to accomplish these essential woodworking processes? Thanks again for your help and all the great information you provide. Zach

Guys Questions:

Hello, this is Zach from Minnesota again. I have a question that has been bugging me for quite some time now. Ever since I learned about water-based polyurethane, it's almost exclusively what I have used to finish my projects. I almost always apply this with my Wagner or HVLP sprayer with a detail nozzle and it has worked great for me. There are a lot of topics in woodworking where people have opposing views. One practice, however, that seems to be universally supported, and strongly so, is sanding between codes of polyurethane.
I very, very rarely follow this practice. For whatever reason, on one project I did not do this and it turned out fine, so I haven't really bothered since, and I haven't had any issues, even when I've applied polyurethane over paint. Why is sanding so strongly recommended, and what issues am I risking by skipping this step? Thanks again. Zach

Good morning Woodshop Life Podcast Folks!
I am about to finish up my largest commissioned work, netting me a nice little profit.  This isn’t my full time job, so any sort of money I make from woodworking I want to put back into the shop and continue to grow as a woodworker.
I have the Dewalt DW735 Planer and a Grizzly 8” Jointer, both with straight knife cutter heads.  If I could only do one for now, Which one should I upgrade first to a helical cutter head?
I love listening to you all when I am in the shop, and have grown tremendously as a woodworker because of it!  Keep up the great work! Nathan

Huys Questions:

I just built a router table with a lift.  Was going to upgrade to a 3+ hp router as I have been told “the large bits need 3 or more hp”.
  Looking at the routers I can purchase they all come with 15 amp plugs. The 15 amp can only carry 2.4 hp max no matter what the hp of the motor is.  Even if the plug / receptacle is 20 amp it still could not carry the watts/hp of 3 hp.
   Just wondering why I should spend the money to upgrade.  Can you enlighten me?

Thanks and love the show. John-Michael

Do you have any tips for drilling the holes in legs to insert leg levelers? I have practiced a few times and I can't consistently get the holes straight. I have avoided using the leg levelers because of this. Thanks Jeff

This Episodes Questions:

Brians Questions:

I really enjoy your podcast.  The information you provide is very informative and helpful.  I am beginning to build more furniture items and considering purchasing a Festool Domino tool for both strength and convenience.  I am having a difficult time, as I'm sure many do, justifying the cost.  My question is: is it that much better and/or stronger than bisquits, dowels, pocket hole screws, fixed tenon, etc., or is this just a "status symbol" tool?  Your opinion will help immensely.  I do already own their CT Midi dust collector and a couple of sanders. Rick

Gentlemen:  I’m a long time listener and can’t thank you enough for all the info you have shared through this podcast.  I am a hobbyist woodworker who is moderately successful with my projects the majority of the time.  I am being requested to make keepsake/ jewelry boxes for my grandkids.  I have not made small boxes before so my questions are:
What species of wood should I consider to use.  I have access to  some exotics and have used numerous species on previous projects but are there specific species that would really help these boxes standout?  Any species I should avoid?
Should I use veneer and plywood or solid hardwood?  I am comfortable using miters with splines or finger joints but this guy doesn’t do dovetails.
What  finish should I use.  I can already hear Guy screaming shellac and amour seal.  Anything else to consider like lacquer?
Thanks again Liam Indianapolis

Guys Questions:

Hi gentleman.
Thank you for all of your time sharing your experiences and helping to grow woodworking. You have saved me, and many others, countless board feet of mistakes
I am have transitioned from carpentry and repairs, to fine woodworking, such as desks, and mechanical puzzle boxes. This involves a lot of very precise measurements and cuts.  I have needed to cut exact angles to fit together, slide, and hide the seams.  You have mentioned using a router bit to cut an exact 45 degree angle, but how do you cut an exact angle other than a 45, such as a  73.43 degree angle?
Also, is there a specific finish that will help minimize wood swelling? While expansion is not always a concern with tables or chairs, for example, it is a real problem with mechanical puzzle boxes as the swelling can prevent the mechanical puzzle box from opening. Thanks for your help. George Allan

Hello Woodshop Life Crew,
I have a 1-car garage woodshop and want to add dust collection. I'm considering the Grizzly G0861 - 2 HP Portable Cyclone Dust Collector. ttps://www.grizzly.com/products/grizzly-2-hp-portable-cyclone-dust-collector/g0861
My shop is 12' x 24' and my main tools are a tablesaw, a plainer, and a jointer. Do you think a 2 HP system is too big? Too small? This unit has a 7" intake port that splits into three 4" ports, 1023 CFM of airflow, and a 1-micron filter size. A dedicated 30A 220V circuit is at the ready. Given the small shop size, I would be ok with hooking up one tool at a time or adding ducting to all tools. In short, what size of system and ducting would you recommend for a small 1-car woodshop like mine? Thanks as always for the great podcast.- Adam

Huys Questions:

Thanks for the content yall have been bringing the woodworking community. I’m new to the podcast, but have found the few episodes I’ve listened to extremely helpful. I’m living in New Hampshire, and recently moved my shop into a large barn. I have a section for wood storage on the second floor. The barn is open and in an uncontrolled climate. As of right now, I have a lot of pine and white oak, but would like to expand my selection as more projects become available. Do you have any suggestions on how to better control humidity/temperature  to allow for  better moisture regulation? Also, I am looking to upgrade my planer. I’m trying to decide between a 13 inch Grizzly bench top planer (G0940) and a 13 inch Jet bench top planer (JWP-13BT). Please let me know your thoughts on these or suggestions on another option in that price range. Thanks! Caleb

Hi gentlemen.  This is my second question.  I'm still catching up on past episodes and am now in 2024.  I have learned so much from each of you.
On an earlier episode, you mentioned that if a drawer glue-up is not square, one option is to break it down before the glue sets and "fix it".  My general question is, can you re-glue parts and still maintain their glue strength?  If you remove any unset glue (assuming PVA) as much as possible, will the remaining glue embedded in the wood prevent a structurally sound joint?  I'm assuming that no further milling is required to "fix" the joint. In other words, the glue-up didn't go as planned.
Thanks for this great podcast. Anthony

This Episodes Questions:

Brians Questions:

I am a hobbyist that wants to start making more polished pieces but am stuck making most of my furniture out of Douglas Fir or cedar. While these are fine options, I want to get into other species like walnut, ash, etc. but am usually priced out when buying one or two boards.
I feel like people buy in bulk or something to make the savings work. Could you offer some guidance on purchasing wood that isn’t the normal big box stuff at a fair price? Thx! Ian

Hi,I'm currently working on a cable railing for my stairs and have been laminating four 1-inch boards together to create 3⅝" x 3⅝" x 48" posts. However, I've encountered challenges achieving the final squared dimensions. My contractor's Bosch table saw is not capable to cut 3⅝" in one pass and doesn't provide a clean cut due to some broken teeth on the original carbide blade. Despite extensive searching, I haven't found a solution that doesn't require using a table saw. My current approach involves jointing and squaring two faces on the jointer, then flattening the remaining two faces on the planer. Initially uncertain about this method, I examined the posts and found all edges to be within an acceptable 90-degree tolerance, attributed to the accuracy of my approximately 70-year-old jointer fence.I'm curious why this method isn't more widely discussed. Could it be because most people don't typically work with this thickness, thus making the table saw seem unavoidable?
Keep up the great Vafa

Guys Questions:

I am really enjoying listening to your podcast and, although I have been woodworking for over 50 years, I invariably learn something new from you.  An example is your discussion about the proper way to allow for wood movement on an inside shelf.  I am currently working on just such a configuration and will now look at bread board ends for the shelf.
My question is about the advantages using metric in the wood shop.  Canada, where I live, is only partly metric and most of my friends use inches when laying out parts in their shops.  I took a course from Garrett Hack some years ago and said he likes to use metric as there are no fractions to deal with and in his view a millimetre (a 25th on an inch) is a good level  of accuracy.
Do you ever use metric measurement when building your projects? Bob

In the midst of reorganizing my shop. My question is about dust collection. I have about 500sqft of 1000sqft garage dedicated to my woodworking projects. Every time I cut something or sand, I coat the bikes, and all the other things stored there. Not focusing on the vacuums, what do you do about cleaning up the air? I am thinking about one of those Grizzly air filters but not sure it will do the trick. Thanks! Ian

Huys Questions:

Curious to hear your experiences with mentorship. Do you think it’s important to have mentors in the shop? (Someone who you can learn from who’s also invested in your progress) Grateful to have your podcast and love to hear the different perspectives from the 3 of you. Such a valuable resource for the woodworking community. Ari

Hi guys,
*Thanks for answering my past questions, I have another multi part one for you. I recently picked up a grizzly 5hp shaper, I know it's probably bigger than I need but I traded a few days work for it so the price was right. My first project I plan to do with it was patern cutting some 3.5 inch thick table legs. I ordered an amana 61295 spiral cutter and followed bearing but after setting it up it quite frankly scares the crap out of me. How would you guys go about holding the work piece? Would you cut from one side to the middle then reverse the machine and cut from the other side to prevent cutting against the grain? I'm new to shapers so any other advice would be helpful. 
**The other part is I'm looking at a job where I'll probably have to shape a few hundred lineal feet of trim so I'm looking at getting a power feeder as well. I see they range from 1/8 to several hp, how big should I be looking at? I'll mostly see myself using it with smaller shaper bits but that could change as well as possibly setting it up on my table saw when I have to do long miters or lots of rip cuts. I've never used one before and couldn't find much info online, any tips and tricks would be a big help. Thanks, Mike Arntz