On this episode, Professor Hatsuo Ishida, PhD of Case Western Reserve University, joins the show to discuss the development of next-generation composite materials engineered for deep-space travel. He shares the origin of their work with ultra-high molecular weight polyethylene (UHMWPE) with hydrogen-rich polybenzoxazine resins, and how these materials have been engineered into composites that integrate structural performance with radiation attenuation.

We also unpack the results from exposure on the International Space Station (ISS), where these composites were subjected to the harsh conditions of low Earth orbit for several months. Dr. Ishida explains how surface-level oxidation occurred without compromising bulk mechanical properties such as strength, density, and glass transition temperature.

The discussion highlights what these findings mean for long-duration missions and the future of spacecraft design, where materials may serve both as structure and protection. Looking ahead, we examine the remaining challenges in scaling these materials for deeper space environments and what it will take to validate them for missions beyond Earth orbit. You can read about their research at https://www.scribd.com/document/952673614/s42114-025-01451-6

The post ISS Tested Composites for Low Earth Orbit and Deep Space Travel first appeared on Composites Weekly.

The post ISS Tested Composites for Low Earth Orbit and Deep Space Travel appeared first on Composites Weekly.

On this episode, researchers Caitlin Howell and Mehdi Tajvidi from the University of Maine join the show to discuss their research in developing a fully bio-derived composite coating that is grown, not manufactured. By combining edible fungal mycelium with cellulose nanofibrils, they have developed a barrier coating that can be formed directly on paper and textiles through a low-energy process.

The result is a highly water-resistant surface with contact angles approaching 140° and significantly reduced water absorption, pointing to a viable path toward replacing traditional plastic-based barrier coatings. We’ll discuss how the material works at a structural level, what it takes to scale a growth-based process, and where this material could be used first. 

You can learn more about their research at https://umaine.edu/news/2026/02/researchers-use-fungus-to-create-plastic-free-food-packaging/

The post Bio-Derived Barrier Coatings: A New Frontier in Sustainable Composites first appeared on Composites Weekly.

The post Bio-Derived Barrier Coatings: A New Frontier in Sustainable Composites appeared first on Composites Weekly.

On this episode, Teong Tan, Arclin’s Chief Research Officer, joins the podcast to discuss Arclin’s $1.8 billion acquisition of DuPont’s aramid business, adding the iconic Kevlar® and Nomex® brands to its portfolio. Teong leads the company’s innovation agenda with a focus on strategic growth, talent development, and high-performing teams. 

The post Discussing Arclin’s $1.8 Billion Acquisition of DuPont’s Aramids Business (Kevlar® & Nomex® brands) first appeared on Composites Weekly.

The post Discussing Arclin’s $1.8 Billion Acquisition of DuPont’s Aramids Business (Kevlar® & Nomex® brands) appeared first on Composites Weekly.

On this episode, John Kehoe of Boaz Partners joins the show. Boaz isn’t your typical recruiting firm. They operate as strategic partners, using a proven, deeply embedded process to understand business goals, culture, and long-term objectives before ever presenting a candidate. In this conversation, we unpack what separates great hiring organizations from the rest, why so many companies struggle to attract and retain top talent, and how a more disciplined, strategic recruiting process can become a true competitive advantage, especially in niche industries like composites.

We’ll also discuss the role of AI in professional recruiting and the impact it will have on tomorrow’s workforce. You can learn more about their company and access their latest ebook, called The Talent Formula, by visiting https://boazpartners.com/advancedmaterials. 

The post What Most Companies Miss When Hiring Industry Leaders – Interview with John Kehoe first appeared on Composites Weekly.

The post What Most Companies Miss When Hiring Industry Leaders – Interview with John Kehoe appeared first on Composites Weekly.

On this episode, Aaron Fitzgerald, CEO of Mars Materials, joins the show. Carbon fiber has long been a cornerstone of aerospace and defense, but the reality is, the supply chain behind it is anything but secure.

Today, much of the world’s high-performance carbon fiber depends on globally concentrated precursor production, leaving critical industries exposed at a time when resilience matters more than ever. But what if you could rethink carbon fiber from the ground up—making it not only domestically sourced, but actually carbon-negative… and still capable of meeting the demands of advanced applications?

That’s exactly what Mars Materials is setting out to do with its breakthrough product, Hoigen-C. By leveraging what they call an “impurity-advantaged” approach, they’re challenging long-held assumptions about how carbon fiber precursors are made, while building a pathway toward localized, scalable, and strategically resilient supply chains. Recent validation work with researchers at North Carolina State University has put Hoigen-C through the kind of rigorous testing required for some of the most demanding composite applications.

So today, we’re going to unpack what this really means for performance, for sustainability, and for the future of industrial resilience. You can learn more by visiting https://www.marsmaterials.tech.

The post Material Sovereignty: The Race to Reinvent Carbon Fiber first appeared on Composites Weekly.

The post Material Sovereignty: The Race to Reinvent Carbon Fiber appeared first on Composites Weekly.

On this episode, Krishnan Veluswamy, Ph.D., joins the podcast to discuss the upcoming Demo Day at Fibers and Composites Manufacturing Facility (FCMF). Krishnan is an Assistant Professor, Mechanical, Aerospace & Biomedical Engineering Department, and affiliated with Fibers and Composites Manufacturing Facility, University of Tennessee, Knoxville, TN.

This upcoming event on Wednesday, March 25th, will provide an opportunity to see the facility in operation through live machinery demonstrations and cutting-edge manufacturing technologies led by the facility’s undergraduate and graduate student researchers and staff.

Some of the Advanced Manufacturing Equipment you’ll find at Innovation South:

• Michelman Sizing Line: The Michelman fiber sizing line applies protective coatings to fibers to improve strength, handling, and performance in composite manufacturing
• 3D Printing–Hypersonic: This 3D printing system enables advanced material innovation by producing high-temperature, lightweight components for hypersonic aerospace applications
• ATP: Automated Tape Placement (ATP) enables precise, high-speed placement of composite fibers, producing complex lightweight structures for aerospace and advanced manufacturing
• Filament Winder: The filament winder enables precise fiber winding to produce strong, lightweight composite structures such as pressure vessels, pipes, and aerospace components
• Extrusion/Compression molding: The Plasticator and Wabash 150-ton press enables high-rate composite manufacturing, forming durable, high-strength parts for automotive and other advanced industries
• Wet-laid: The wet-laid machine produces nonwoven fiber mats for high-rate composite manufacturing in aerospace and automotive applications
• VARTM: Vacuum Assisted Resin Transfer Molding (VARTM) produces high-quality, lightweight composite parts for aerospace, automotive, marine, and industrial applications using infusion
• Haas: The Haas 3-axis CNC machine enables precise, multi-sided machining for complex manufacturing applications
• KUKA: The KUKA 6-axis robotic arm enables precise, multi-directional motion for complex manufacturing, inspection, and advanced materials processing

You can learn more about it by visiting https://www.teknovation.biz/event/utk-and-iacmi-demo-day-at-fcmf. 

The post Previewing UTK and IACMI Demo Day at Fibers and Composites Manufacturing Facility (FCMF) first appeared on Composites Weekly.

The post Previewing UTK and IACMI Demo Day at Fibers and Composites Manufacturing Facility (FCMF) appeared first on Composites Weekly.

On this episode, we’re looking at a project that could say a lot about where advanced manufacturing is headed next. America Makes has awarded UDRI $450,000 for its AACAMS (Affordable and Agile Composite Additive Manufactured Structures) project, focused on pushing forward the integration of additive manufacturing and advanced composites for aerospace and defense.

The DOD has prioritized continuous fiber additive manufacturing (CFAM) for its ability to produce strong, lightweight parts by reinforcing polymers with continuous carbon or glass fibers for high-performance applications.

Steven Floyd and Clark Patterson join the show to discuss the details of the project. You can learn more by visiting https://forms.office.com/Pages/ResponsePage.aspx?id=gGWnnqHHCUCj4FsTAqdg5koHgAfVuEJJoOmkPSbaEpVUREhPRlVXSEhKTE5ZNk9VMzJPQkdOS05TVC4u. 

Websites for their Small Business Partners:

• https://www.centerstreettech.com/
• https://alphastarcorp.com/
• www.3FLLC.com
• https://www.appliedcomposites.com/

The post Discussing the America Makes Composites CFAM Project with Steven Floyd and Clark Patterson first appeared on Composites Weekly.

The post Discussing the America Makes Composites CFAM Project with Steven Floyd and Clark Patterson appeared first on Composites Weekly.

On this episode, we feature several interviews from day two of JEC World 2026, including some Innovation Award winners and Startup Booster finalists. 

These include interviews with:

• Cody Sheltra, of ReForm Composites, Inc
• Henry Sodano, CEO of Trimer Technologies, LLC
• Coen Meerbach, Solico Engineering
• Riccardo Bergamin of Acus
• Philipp Huber of Fenix Composites
• Gilles Koolen, PhD, Founder of BIOFIBIX
• Mel Clauson from Re:Build Composite Resources
• Lyndon Smith, President, Americas & Global Fibers for HEXCEL

The post Interviews From Day 2 at JEC World 2026 first appeared on Composites Weekly.

The post Interviews From Day 2 at JEC World 2026 appeared first on Composites Weekly.

On this episode, we feature several interviews from day one of JEC World 2026, including some Innovation Award winners and Startup Booster finalists. 

These include interviews with:

• David Leach of Composite Material Solutions
• Maxim Segeren of Tree Composites
• Wesley Whitaker and Spencer Dansereau of Mach Electric
• Gulnur Baser of METYX
• Thomas Bloomfield, Co-Founder of Fyous
• Pravin Luthada of ADDComposites
• Johannes Mandler & Elias Hirschbichler of Fibionic
• Emmanuel Bourguignon and Celia Martin Perez of Toray Advanced Composites
• Steve Barbour of Composite Braiding Ltd

The post Interviews from Day 1 at JEC World 2026 first appeared on Composites Weekly.

The post Interviews from Day 1 at JEC World 2026 appeared first on Composites Weekly.

On this latest episode, Lisa Anderson, President of LMA Consulting Group joins the podcast. Lisa is one of the most respected voices in manufacturing strategy, supply chain transformation, and SIOP.

She’s the author of a recently released book titled AI & Advanced Technologies in Manufacturing, where she explores how manufacturers are using AI and advanced analytics to drive real, measurable results—from demand forecasting to optimized production planning. She’ll share how AI is improving manufacturing supply chains, where companies are seeing real value rather than hype, and what leaders need to get right to turn technology into predictable performance.

You can learn more about her company at https://www.lma-consultinggroup.com. 

The post Where AI Is Actually Delivering Value in Manufacturing Supply Chains first appeared on Composites Weekly.

The post Where AI Is Actually Delivering Value in Manufacturing Supply Chains appeared first on Composites Weekly.

On this episode, Bryan Hassin, CEO of DexMat, joins the show to discuss Galvorn – a next-generation conductive material designed for high-performance, weight-constrained applications across aerospace, defense, automotive, and data infrastructure.

Their latest funding marks a transition point for the company, from deep materials R&D into production scale and customer qualification. Bryan has spent his career working at the intersection of lab innovation and manufacturing reality.

You can learn more about Galvorn at https://dexmat.com/why-galvorn. 

The post Introducing Galvorn: The Lightest, Strongest and Most Flexible Conductive Fiber on the Planet first appeared on Composites Weekly.

The post Introducing Galvorn: The Lightest, Strongest and Most Flexible Conductive Fiber on the Planet appeared first on Composites Weekly.